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PFAS-Free Low-Friction Coating for Metallic Cutting Edges

360 2024. 4. 24.
PFAS-Free Low-Friction Coating for Metallic Cutting Edges

Summary

A world leader in fast-moving consumer goods is looking for a technical solution to replace PTFE (Polytetrafluoroethylene), currently used as a low-friction coating on metallic cutting edges. The desired solution should be an alternative material outside the PFAS family and offer a scalable process for depositing the material on the metallic cutting edge. The coating must exhibit excellent adhesion to the metallic cutting edge substrate, be ultrathin (preferably below 100 nm), be durable for repeated, long-term use in wet/soapy environments, be safe for skin contact, and avoid the use of fluorochemistry or corrosive materials. 

Stage of Development

TRL 3 - Proposal under development

Description

It is within our company's Roadmap to phase out all PFAS in our products. This aim is accelerated due to recent EU regulatory pressure (PFAS Restriction proposal in EU eg). PTFE has traditionally been used as a final coating on metallic cutting edges due to its unique properties in terms of low friction, durability, and skin compatibility in a multitude of applications. It has become though imperative to replace this technology without compromising its properties.

We are seeking for a solution that can replace in total the PTFE coating in our production of all metallic cutting edges, while retaining a smooth and fluid cutting performance for many uses. It is also important to retain relevant costs (materials & process) at reasonable levels.

Technical Specification or Expertise Sought

Technical Requirements: 

  • Low-friction properties
  • Ensure the coating has excellent adhesin to the metallic cutting edges substrate (Stainless Steel and metal oxides)
  • Durable for long-term use in wet/soapy environments
  • Skin compatible materials
  • Exclusion of fluorochemistry or processes involving corrosive materials

 

Discarded Solutions that have been tested:

  • Hard Coatings (MoS2), Ceramic coatings

 

Business Requirements: 

  • Scalable process for depositing the chosen material on metallic cutting edges

 

Legal/Environmental Requirements: 

  • REACH Compliance

 

Preferable to have:

  • Ultrathin coating (preferably below 100nm)
  • Low-cost materials/process
  • Sustainable materials/process

Technology Keywords

2 INDUSTRIAL MANUFACTURING, MATERIAL AND TRANSPORT TECHNOLOGIES
2.2.2 Coatings

Market Application Keywords

2.7.11 Manufacturing/industrial

Sector Group

Open Innovation

Type and Size of Client

Other

Type and Role of Partner Sought

Open To Collaborating With Start-Ups, Universities, And Research Centers Worldwide, Regardless Of Geographical Location, That Are Working On Solutions Beyond TRL 3 (Experimental Proof Of Concept).

Open to any business relationship on the negotiations stage. Among them: R&D contract, Technology Licensing, Joint Development, Supply Agreement, Patent Sale. 

In exchange for a suitable and selected proposal and innovative idea, our company is willing to offer a collaboration in a business contract frame for the development of prototypes. Upon promising results, it is estimated that parties could possibly continue their collaboration aiming in technology transfer and scale up. 

Type of Partnership Considered

Commercial agreement with technical assistance
License agreement
Technical cooperation agreement

Company

Innoget

Internal Reference

TR20240008

Category

TR

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